Automatic Pipe and Elbow Welding Machine for TIG Welding Station on Pipe Spool Fabrication Line

PRODUCT DETAIL
Brand Name:NAEC;Marketing Type:Ordinary Product;
Machinery Test Report:Not Available;Condition:New;
Showroom Location:Malaysia;Payment Terms:L/C,T/T;
Local Service Location:Malaysia;Warranty of core components:1 Year;
Place of Origin:Jiangsu, China;Port:Nanjing;
Applicable Industries:Construction works ,Energy & Mining;Supply Ability:200 Sets per Year;
Video outgoing-inspection:Not Available;Core Components:Motor;
Key Selling Points:High Productivity;After-sales Service Provided:Engineers available to service machinery overseas,Field installation, commissioning and training,Field maintenance and repair service;
Warranty:1 Year;
Product Description

 

Carbon Steel Pipe Spool Fabrication Solution 4-32"

 

Carbon Steel Pipe Spool Fabrication Solution 4-32" is designed for big pipe spool/piping fabrication.

Applicable Industries: Oil & Gas Plants, Oil Refinery &Petrochemical Facilities, Onshore & Offshore Facilities,  Power Plants, etc.

Highlights

 

l  realize 80% automated fabrication rate

l  matched with pipe spool lean fabrication software management system realize 0.25manhour/DI productivity

l  reduce client's fabrication cost

l  guarantee client's fabrication quality

l  improve client's competitiveness

 

 

Technical Description

Production Line Type:

Fixed in workshop

Suit for Pipe Diameter:

4 to 32inch

Suit for Pipe Material:

CS

Suit for Pipe Wall Thickness:

2-70mm

Suit for Pipe Length:

12M

Cutting & Beveling Speed:

6 mins to finish 2 bevels

Cutting Precision:

1mm

Cutting Self Measuring Function

Included

Conveying Speed:

2-20 m/min

Fitting-up Mode:

Motorized fitting up

Welding Type:

Automatic root pass, fill and cap pass

Welding Process:

TIG/MIG/SAW are available in one station

Management software:

Pipe Spool Lean Fabrication Software Management System 

Average Productivity:

0.25manhour/DI

 

System Configuration:

Fabrication Procedure

Machines/stations

Cutting:

5-axis flame/plasma cutting machine

Beveling:

Pipe end beveling machine

Conveying:

Pipe moving machine & Conveying system

Pipe/fittings storage:

Pipes rack/ fittings rack

Pipe hoist:

Jib crane/ overhead crane

Fitting-up

Multi-function fitting up station

Welding

Automatic pipe welding station (heavy-duty)

 

 

Q&A:

Q:Can this system process compound V bevel?

A: Yes, it can process single V, compound V and U type bevel.

 

Q: How to control the misalignment?

A: Several steps can control the misalignment and get good welding quality.

1.Precise cutting & beveling prepare better welding condition.

2.Control misalignment during fitting-up.

3. Our automatic welding station can allow 0-3mm misalignment and get good welding quality.

 

Q: How to do preheating?

A: We have inductive preheating device.

 

Q: What's the root pass method?

A: Usually we recommend automatic TIG or RMD-MIG for root pass. While RMD-MIG is not acceptable by some users, we can support client to do PQR for different welding methods.

 

Q:What's the welding power brand?

A: It's USA MILLER.

 

Q: How to control welding quality?

A: Except to control every step processing quality before welding, we have programmed 40 sets WPS in our welding station for operate choose suitable WPS.

 

 

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